Product Summary

Mekel’s DC Charging Controller is a high-performance control unit responsible for the monitoring, control, communication, and protection functions of the entire charging process. It features real-time monitoring of voltage, current, temperature, and fault status, ensuring peak efficiency (≥96%) and uninterrupted service in public and commercial charging scenarios. With integrated support for CCS, CHAdeMO, and GB/T protocols, plus compliance with IEC 61851‐23 and ISO 15118, our controller delivers intelligent charging management and remote diagnostic.

How Does the DC Charging Controller Work

Upon successful user verification, the controller establishes communication with the vehicle’s battery management system (BMS) and initiates the charging process. During charging, the controller monitors real-time voltage, current, temperature, etc. and adjusts output based on BMS feedback. If issues such as overvoltage or overheating occur, the controller activates safety mechanisms and records fault data. Once charging completes, the controller safely disconnects the circuit, handles metering and billing, and communicates with the cloud for any other smart reporting.

Why Choose Mekel’s DC Charging Module

Scalable Power Management

Our controller supports multiple power modules in parallel, enabling charging station operators to scale capacity by adding or hot-swapping modules without downtime. This modular architecture reduces capital expenditure for operators and simplifies maintenance, as individual modules can be serviced or replaced without taking the entire station offline

Advanced Safety & Reliability

Equipped with comprehensive protection mechanisms, the controller automatically disconnects faulty modules and triggers safe-shutdown sequences to protect users and equipment. The controller has an MTBF rating exceeding 500,000 hours, ensuring long-term reliability in demanding environments such as highway super-stations and fleet depots.

Smart Connectivity & Comprehensive Compliance

Featuring CAN, RS485, and Ethernet interfaces, 4G/LTE and Wi-Fi ports, the controller integrates seamlessly with back-office systems for remote monitoring, firmware updates, and load-management operations. Support for ISO 15118’s Plug & Charge enables secure authentication and automated billing, future-proofing your infrastructure for emerging V2G and smart-grid functions.

Key Features

• Modular Support to Minimize Downtime
• Stringent Safety and Durability Measures
• Smart Connectivity Features
• Easy Integration
• Global Delivery and Supply Chain Support